Industrial BatterySolutions

Heavy-duty lithium-ion and LiFePO4 battery packsfor industrial machinery, factories, and manufacturing equipment

800V
Max Voltage
5000Ah
Max Capacity
24/7
Operation
IP67
Protection
Heavy Duty
High Power
Rugged

Industrial Applications

Heavy-duty battery solutions for demanding industrial environments and applications

🏭

Manufacturing

Battery solutions for automated production lines, robotics, and manufacturing equipment.

200V - 400V Systems✓ Available
⛏️

Mining & Construction

Heavy-duty batteries for mining equipment, excavators, and construction machinery.

400V - 800V Systems✓ Available
🤖

Industrial Automation

Power solutions for AGVs, industrial robots, and automated systems.

48V - 200V Systems✓ Available
📦

Material Handling

Battery packs for forklifts, cranes, and material handling equipment.

48V - 96V Systems✓ Available

Energy & Power

Backup power systems for critical industrial infrastructure and power plants.

400V - 800V Systems✓ Available
🧪

Chemical & Petrochemical

Explosion-proof battery solutions for hazardous industrial environments.

48V - 400V Systems✓ Available

Why Choose Custom Industrial Batteries?

Professional battery solutions tailored to your specific requirements and performance needs

Why Choose Custom Industrial Batteries?

  • Heavy-Duty Design

    Built for demanding industrial environments with rugged construction

  • High Power Output

    Designed for machinery and equipment requiring high power and torque

  • Rugged Construction

    IP65/IP67 rated enclosures for harsh industrial environments

  • Advanced Thermal Management

    Active cooling systems for high-temperature industrial applications

  • 24/7 Industrial Support

    Round-the-clock technical support and emergency response services

Industrial Battery Specifications

Voltage Range
48V - 800V
Capacity Range
200Ah - 5000Ah
Cell Technology
Li-Ion / LiFePO4
Cycle Life
5000+ cycles
Operating Temp
-20°C to +60°C
Protection Rating
IP65/IP67

Advanced Industrial Features

Cutting-edge technology designed for industrial reliability and performance

🛡️

Safety Systems

Advanced BMS with multiple safety layers, thermal protection, and emergency shutdown

🌡️

Thermal Management

Active cooling systems and temperature monitoring for optimal performance

📡

Remote Monitoring

Real-time monitoring and control via cloud-based systems and mobile apps

🔧

Modular Design

Modular battery systems for easy maintenance, replacement, and scalability

Industrial Battery FAQs

Expert answers to your most common industrial battery questions

Which battery type is best for my industrial application?

For industrial applications, LiFePO4 batteries are preferred for their safety, longevity, and reliability in harsh environments. Choose based on your power requirements, duty cycle, and environmental conditions.

LiFePO4 Industrial Batteries

  • • 5000-7000 cycle life
  • • Superior thermal stability
  • • Wide temperature range (-40°C to +65°C)
  • • Best for: Heavy-duty, harsh environments

Lithium-Ion Industrial Batteries

  • • Higher energy density
  • • 3000-5000 cycle life
  • • Lower cost per kWh
  • • Best for: Moderate duty, controlled environments

Key Takeaway:

LiFePO4 is ideal for harsh industrial environments, while lithium-ion offers cost advantages for moderate-duty applications.

How do I choose and install the right BMS for my industrial battery system?

Industrial BMS selection requires understanding your power requirements, communication protocols, and safety standards. The BMS must handle high currents, provide comprehensive protection, and integrate with industrial control systems.

1.
Current Rating:

Choose BMS rated for 2-3x your peak current requirements

2.
Communication Protocols:

CAN, Modbus, Ethernet for industrial integration

3.
Safety Features:

Multiple protection layers, emergency shutdown, fault isolation

4.
Environmental Rating:

IP65+ protection for harsh industrial environments

Key Takeaway:

Industrial BMS must handle high currents, provide robust protection, and integrate seamlessly with industrial control systems.

How do industrial lithium batteries compare to traditional lead-acid batteries?

Industrial lithium batteries dramatically outperform lead-acid in cycle life, efficiency, and maintenance requirements. They provide superior performance and lower total cost of ownership for industrial applications.

Industrial Lithium Batteries

  • • 10-20x longer cycle life
  • • 95%+ round-trip efficiency
  • • 80-90% depth of discharge
  • • Maintenance-free operation
  • • 5-10 year lifespan

Lead-Acid Industrial Batteries

  • • 300-800 cycle life
  • • 70-80% round-trip efficiency
  • • 50% depth of discharge
  • • Regular maintenance required
  • • 2-4 year lifespan

Key Takeaway:

Industrial lithium batteries offer superior performance, longer lifespan, and lower maintenance costs compared to lead-acid alternatives.

How do I build a custom industrial battery system for my specific equipment?

Custom industrial battery system design requires understanding your equipment specifications, power requirements, and operating environment. Professional design ensures optimal performance, safety, and reliability.

1.
Equipment Analysis:

Power requirements, duty cycle, operating environment

2.
System Design:

Voltage, capacity, and physical layout optimization

3.
Safety Integration:

BMS, protection systems, and safety certifications

4.
Testing & Validation:

Performance testing, safety validation, and field trials

5.
Installation & Commissioning:

Professional installation and system commissioning

Key Takeaway:

Professional custom industrial battery system design ensures optimal performance, safety, and reliability for your specific equipment.

Why is my industrial battery system failing and what should I do?

Industrial battery system failures can be caused by overloading, thermal issues, BMS faults, or environmental factors. Immediate safety assessment and professional diagnosis are essential for critical industrial operations.

⚠️
Safety Assessment:

Isolate system, check for damage, ensure safe shutdown

🔍
Common Causes:

Overloading, thermal runaway, BMS failure, environmental stress

🔧
Diagnostic Steps:

Check BMS logs, measure voltages, inspect connections

📞
Professional Support:

Contact industrial battery experts for emergency diagnosis

Key Takeaway:

Industrial battery system failures require immediate safety assessment and professional expertise for safe resolution and minimal downtime.

Ready to Power Your Industrial Operations?

Contact our team today to discuss your custom industrial battery requirements. We'll design the perfect heavy-duty solution for your industrial needs.