Custom BatteryManufacturing
Professional lithium-ion and LiFePO4 battery packs
designed and manufactured in Pakistan
Custom Battery Applications
Specialized battery solutions designed for your specific requirements and industry needs
E-Bikes & Electric Vehicles
High-performance batteries for electric bikes, scooters, and personal mobility devices.
Industrial & Manufacturing
Heavy-duty batteries for industrial machinery, automation, and manufacturing equipment.
Solar Energy Storage
Energy storage solutions for residential and commercial solar installations.
UPS & Backup Power
Reliable backup power solutions for homes, offices, and critical systems.
Medical Equipment
Medical-grade batteries for critical healthcare equipment and devices.
Telecom Infrastructure
Backup power solutions for telecom towers and communication infrastructure.
Why Choose Custom Batteries?
Professional battery solutions tailored to your specific requirements and performance needs
Custom Design
Batteries designed specifically for your application, voltage, capacity, and form factor requirements.
Quality Assurance
Rigorous testing and quality control processes ensure reliable performance and safety.
Advanced BMS
Intelligent Battery Management Systems with monitoring, protection, and communication features.
24/7 Support
Round-the-clock technical support and emergency response for critical applications.
Warranty & Service
Comprehensive warranty coverage with maintenance and service support throughout the battery lifecycle.
Local Manufacturing
Made in Pakistan with local expertise, faster delivery, and better after-sales support.
Custom Battery FAQs
Expert answers to your most common custom battery questions
Which battery type is best for my specific application?
The best battery type depends on your voltage requirements, capacity needs, and application environment. For most custom applications, lithium-ion offers the best balance of performance and cost, while LiFePO4 provides superior safety and cycle life.
Lithium-Ion Batteries
- • Higher energy density (150-300 Wh/kg)
- • Lower cost per kWh
- • 500-1500 cycle life
- • Best for: E-bikes, portable devices
LiFePO4 Batteries
- • Superior safety and stability
- • 2000-7000 cycle life
- • Wider temperature range
- • Best for: Solar, UPS, medical equipment
Key Takeaway:
Choose LiFePO4 for safety-critical applications and lithium-ion for cost-sensitive projects requiring high energy density.
How do I choose and install the right BMS for my battery pack?
Select a BMS that matches your battery chemistry, voltage, and current requirements. The BMS should have cell balancing, overcharge/overdischarge protection, and temperature monitoring for optimal safety and performance.
Match BMS voltage to your battery pack (e.g., 48V BMS for 48V battery)
Choose BMS rated for 1.5x your maximum current draw
Ensure BMS supports your exact number of cells in series
Must include overcharge, overdischarge, short circuit, and temperature protection
Key Takeaway:
Always oversize your BMS current rating and ensure all protection features are active before use.
How do lithium batteries compare to lead-acid batteries?
Lithium batteries significantly outperform lead-acid in energy density, cycle life, and maintenance requirements. While lithium batteries have higher upfront costs, they provide better long-term value and performance.
Lithium Batteries
- • 3-4x higher energy density
- • 10x longer cycle life (2000-7000 cycles)
- • 80-90% depth of discharge
- • Maintenance-free operation
- • Faster charging (2-4 hours)
Lead-Acid Batteries
- • Lower energy density
- • 200-500 cycle life
- • 50% depth of discharge recommended
- • Regular maintenance required
- • Slow charging (8-12 hours)
Key Takeaway:
Lithium batteries offer superior performance and lower total cost of ownership despite higher initial investment.
How do I build a custom battery pack for my specific needs?
Custom battery pack building requires careful planning of voltage, capacity, and physical dimensions. Start by calculating your power requirements, then select appropriate cells and design the pack layout with proper BMS integration.
Determine voltage (V), capacity (Ah), and power (W) needed for your application
Choose cells based on chemistry, capacity, and discharge rate requirements
Plan series/parallel configuration and physical arrangement
Install appropriate BMS with all protection features
Perform capacity testing and safety validation before use
Key Takeaway:
Professional custom battery building requires expertise in electrical engineering and safety standards.
Why is my battery overheating and what should I do?
Battery overheating can be caused by overcharging, high current draw, poor ventilation, or faulty BMS. Immediately disconnect the battery, move it to a safe location, and identify the root cause before attempting to use it again.
Disconnect battery, move to fire-safe area, monitor temperature
Overcharging, excessive current draw, poor ventilation, damaged cells
Use proper BMS, avoid overcharging, ensure adequate cooling
Contact experts for diagnosis and repair of damaged batteries
Key Takeaway:
Battery overheating is a serious safety issue - always prioritize safety and seek professional assistance.
Ready to Start Your Custom Battery Project?
Contact our team today to discuss your requirements and get a free consultation. We'll design the perfect battery solution for your application.